Are you running your compactor properly? Learn the basics to make sure you are doing it right

Are you running your compactor properly? Learn the basics to make sure you are doing it right

04 October 2019 Friday 18:38
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Are you running your compactor properly? Learn the basics to make sure you are doing it right

Any recycling program needs a baler. There are serious benefits of installing a baler for recycling plant managers. Balers can be purchased or rented from a third-party depending on the budget constraint you are working under. If you are undecided between renting and buying, here is all that you need to know.

Length of time of use

While deciding on which option to go for concerning purchasing or renting, you need to consider the expected period of using the equipment. If your business goal is to have a tremendous turn-around, then keep in mind that your facility needs balers. However, for intermittent big projects going for a rental unit makes better sense. Visit Recycling Baler Inc service Company for all the detailed information and baler related queries.

The size of the unit and your plant space

While deciding on a scheme for the baled product pricing, factor-in the size of the equipment. Keep in mind the dimensions of the floor space available at your premises. You need to analyze and carefully measure the dimensions of the available floor space to fit in the right sized baler. Additionally, take stock of the weight and the storing space for baled products as well.

How weight consideration plays a role?

You need to take into account the weight of the loose raw materials for recycling and baled products. Select the right equipment only after careful consideration of the weight you will be handling on a daily basis. Here is an example for you; if you are looking to bale cardboard, then loose cardboard of 50 pounds/container increases to over 500 pounds after the baling. So, double-check your calculations before purchasing/renting the unit.

About the unit housing space

Now that we have determined that the size of the baler is directly proportional to the amount of load your recycling plant will handle daily; here is another tip for you. Balers come in different heights and space requirements. There are vertical balers which are tall structures and standard baler units that measure at 48 inches from the ground up. So, make sure to measure the space where the baler unit will be housed inside your recycling plant.

Take the load off your manual labors

Getting a baler is vital to increase efficiency, and it is also essential to decrease manual labor in place at your plant. Make sure that your workforce isn't occupied with feeding the baler to load items for recycling.

Last words before you purchase

There are various baler types depending on the item you are required to recycle. There are separate units for glass, cans and steel containers, newspaper and cardboard. Make a purchase carefully and read the manufacturer's information booklet thoroughly.

During the installation, keep in mind that there needs to be space available in and around the baler unit during maintenance and repair runs.

Now that you have selected the compactor/baler unit of your choice, it is time to take care of a few basics when it comes to proper handling of the equipment. Yes, the sooner you get good at handling it, the better you will realize the potential of the machine to increase the efficiency of your plant. It is just like any other technological marvel that we cannot imagine our lives without.

Maintain your compactor to avoid downtime

Downtime is the worst, isn't it? If your baler develops a problem, then you have no option but to wait for it to get fixed. That will require time and money. But there are specific vital tips to follow to increase the life expectancy of your unit. Agreed, we are here talking about monetizing waste, and it's a good thing because it's all about caring for the environment.

The need of the hour is to operate all the balers at their fullest efficiency. Downtime means your business goes to your nearest competitor. This is also the root to a significant inconvenience at a recycling plant where there will most certainly be paychecks to cut for employees.

How often to balers malfunction?

Balers are built like a tank, and the quality from most of the builders are top grade. However, in the real world, no technology is permanent. Every piece of equipment develops a fault due to wear and tear. Balers operate under conditions of extreme temperature and pressure, and therefore, it is vital to inspect and maintain the equipment regularly. This is why it is critical to read the manufacturer's instruction manual and plan the inspection schedule in the order of weekly/monthly and annual as soon as the installation is complete. You can even sign up for a scheduled maintenance contract with reputed baler manufacturer and servicing firms.

Here are a few handy tips when it comes to the proper baler handling and usage.

Keep the surroundings clean

Keep in mind that any equipment is prone to wear and tear when operated in the presence of dirt and debris. So, make sure that your compactor and adjoining areas are free of dust and rubbish. Additionally, be aware that there aren't any sharp objects near the hoses as it can cause damage to the equipment.

Keep up with the inspections

Regular inspections will make sure that the surrounding area of the compactor is clean. Make sure these inspections are performed on designated days of the week. Maintain a logbook and keep in mind that the trick is to be proactive and not reactive.

Pay attention to the hydraulic system

General design compactors run on the very efficient hydraulic system. It is a very vital component of the baler, and an expert must check the system for leaks and temperature and quality of the hydraulic fuel.

Keep in mind the load

You might be tempted to load different kinds of material into the baler. But there are different baler types designed for specific purposes. Keep in mind the instruction and the manufacturer's guidelines about the kind of material being loaded and the weight.

We hope that our post helps you in handling your baler like a pro-operator.



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